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ESP-GUARDX User Manual

Industrial Motor, Well and Pump Monitoring & Control System

Welcome

ESP-GUARDX is a professional HMI (Human Machine Interface) software for real-time monitoring, control, and protection of industrial well pumps, electric motors, and related equipment. It is purpose-built for Electric Submersible Pump (ESP) systems used in oil operations.

Key Capabilities

  • Real-Time Monitoring -- Live voltage, current, frequency, power, temperature, and vibration data across 8 channels at up to 40 million samples per second.
  • Black Box Event Recording -- Automatic fault detection with pre-trigger buffering that captures data before the event occurred, enabling root cause analysis.
  • Pump Performance Analysis -- Affinity law-based pump curve simulation across variable frequencies (40--70 Hz) with support for 80+ pump models.
  • Motor Health Tracking -- Load analysis, efficiency curves, temperature monitoring, and vibration analysis.
  • Power Quality Assessment -- Harmonic analysis up to the 50th harmonic, phase unbalance detection, and IEC 61000-4-30 compliant measurements.
  • Well Production Monitoring -- Oil production tracking with historical data.
  • ESP System Configuration -- Drag-and-drop energy system designer and comprehensive ESP component configurator.
  • Network Connectivity -- Modbus RTU.

Who This Manual Is For

This manual is intended for:

  • Field Operators who monitor and control ESP systems on a daily basis
  • Maintenance Engineers who diagnose faults and plan preventive maintenance
  • System Administrators who configure the device and manage event thresholds

Use the sidebar to navigate between sections. The manual is organized to follow the application's screen layout:

  1. Getting Started -- Hardware overview, system requirements, and first power on
  2. Dashboard -- The main control panel and live data overview
  3. Status & Power -- Detailed power measurements and power quality analysis
  4. Motor Monitoring -- Motor load, efficiency, and health
  5. Pump Performance -- Pump curves and frequency scaling
  6. Well Monitoring -- Well information and production data
  7. Waveforms & Harmonics -- Oscilloscope view and harmonic spectrum
  8. Events -- Event recording, viewing, and analysis
  9. Settings -- System configuration and event thresholds
  10. ESP Configurator -- Component-level ESP system setup
  11. Energy System Designer -- Power system design interface
  12. Communication -- protocols
  13. Reference -- Glossary and default threshold tables

ESP-GUARDX -- by Datsan Special Transformers / DCAC